Advanced Health and Safety Masterclass Training

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Advanced Health and Safety Masterclass Training

Course Category : Operations and Maintenance

This advanced programme empowers professionals to master health and safety management by applying risk analysis, modern safety systems, and effective prevention and response strategies to minimise losses and ensure a safe, sustainable workplace.
Duration: 10 Days
Level: Advanced

Introduction

Health and safety are central to operational excellence and business sustainability. Despite significant investments in technology and training, incidents continue to occur due to the ineffective implementation of management systems and risk assessment processes.
This masterclass develops advanced leadership and technical competencies in occupational health and safety, enabling participants to understand the foundations of safety, analyze incidents, and manage operational change in compliance with international standards. Participants will gain hands-on knowledge of ISO 45001, OSHA principles, and emergency preparedness through applied learning and real-world case studies..

Targeted Specializations

  • Process Managers and Supervisors.
  • Production and Maintenance Engineers.
  • Health and Safety Officers.
  • Safety and Risk Professionals.
  • Team Leaders and Field Supervisors.

Targeted Skills

  • Occupational Health & Safety System Management.
  • Risk Assessment and Hazard Control.
  • Implementation of ISO 45001 and OSHA standards.
  • Leadership in Safety Culture Development.
  • Change and Process Risk Management.
  • Emergency Planning and Response Strategies.

Expected Outcomes

  • Apply advanced safety management systems effectively.
  • Conduct detailed risk assessments and preventive planning.
  • Identify and control workplace and process hazards.
  • Promote and sustain a proactive safety culture.
  • Investigate incidents using root cause methodologies.
  • Design and manage emergency response programmes.
  • Integrate operational and safety management for efficiency.
  • Reduce human and financial losses through predictive measures.

Training Topics Index

  • Core principles of workplace safety and health.
  • Employer and employee responsibilities.
  • Applying the Plan–Do–Check–Act model.
  • Using OHSAS 18001, ISO 45001, and OSHA guidelines.
  • Developing corporate safety policies and audits.
  • Conducting inspections and performance reviews.

  • Setting Key Performance Indicators (KPIs).
  • Stages of hazard identification and evaluation.
  • Applying the hierarchy of control measures.
  • Designing safe systems of work and operations.
  • Analysing human error and its root causes.

• Case study

workplace risk assessment.

• Managing physical hazards

noise, vibration, and temperature.

  • Electrical and equipment safety.
  • Manual handling and working-at-height control.

• Behavioural risks

violence, stress, and fatigue.

  • Transport and on-site traffic management.

  • Incident analysis and root cause investigation.
  • Determining when and why to investigate.
  • Fire prevention and alarm system management.
  • Emergency planning and evacuation drills.
  • First aid responsibilities and incident response.

• Case study

emergency management practice.

  • Chemical hazard control and exposure management.
  • Occupational exposure limits and regulations.
  • Managing workplace stress and mental health.
  • Building a strong safety culture through leadership.
  • Encouraging employee engagement in safety programmes.

  • Lessons learned from major industrial accidents.
  • Applying EU and US safety frameworks.
  • Implementing permit-to-work systems effectively.
  • Principles of safe shift handover and supervision.

• Case study

process safety system implementation.

  • Fundamentals of operational risk management.
  • Using the Swiss Cheese Model for failure analysis.
  • Conducting HAZOP studies and inherent safety design.
  • Managing organisational and operational change.

• Case study

risk analysis of plant modifications.

  • Furnace operation and combustion control.
  • Maintaining safe firing conditions.
  • Confined space entry and testing protocols.
  • Isolation, cleaning, and ventilation techniques.

• Case study

confined space maintenance.

  • Start-up and shutdown safety measures.
  • Storage depot safety and bund area control.
  • Safety Instrumented Systems (SIS) overview.
  • Types of fires and explosions (VCE, UVCE, BLEVE, Boil Over).

• Case study

explosion prevention practices.

  • Active and passive fire protection systems.
  • Developing emergency response plans.
  • Assigning roles and communication protocols.
  • Post-incident evaluation and continuous improvement.

• Final case study

emergency simulation drill.

Course Features

  • Modern and practical content
  • Real-world examples and leadership exercises
  • Pre- and post-course assessments to measure impact
  • Accredited certificate with QR code verification

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