Oil & Gas Welding Designing, Application & Metal Properties Testing

Course Category : Oil & Gas Management

An advanced technical and engineering programme to manage welding operations, material selection, and metal property testing in compliance with oil and gas industry standards
5 Days
Intermediate Level

Introduction

Welding operations and material selection are among the most critical elements in the oil and gas industry, directly influencing structural integrity, operational continuity, and asset lifespan—particularly in offshore and harsh operating environments. Addressing these challenges requires a thorough understanding of welding processes, metallurgical behaviour, corrosion mechanisms, and inspection and testing methodologies.
This course provides participants with a comprehensive theoretical and practical foundation in welding design, application, and metal property testing. It emphasises industry codes and standards, defect mitigation, inspection techniques, and achieving high-quality, reliable welding outcomes in onshore and offshore oil and gas facilities.

Targeted Audience

  • Welding technicians and engineers
  • Metallurgy professionals
  • Welding and materials inspection personnel
  • Equipment engineers
  • Maintenance engineers and planners
  • Design engineers
  • Service company representatives

Targeted Skills

  • Understanding welding processes and applications
  • Designing weld joints and performing stress checks
  • Evaluating metal properties and behaviour
  • Applying destructive and non-destructive testing
  • Selecting appropriate materials and welding techniques for harsh environments

Expected Outcomes

  • Explain welding process types and their oil and gas applications
  • Design weld joints meeting stress, load, and code requirements
  • Evaluate metal properties using recognised destructive tests
  • Select appropriate inspection methods to assure weld quality
  • Minimise welding defects and enhance structural reliability

Training Topics Index

  • Welding symbols and interpretation
  • FCAW, SMAW, and GMAW
  • Laser beam and electron beam welding
  • Plasma arc and atomic hydrogen welding
  • Welding defects and indications
  • Welding procedures and specifications (WPS / PQR)

  • Removal of failed components
  • Joint and part preparation
  • Repair welding execution and cleaning
  • Post-repair inspection techniques

  • Weld joint geometry and design
  • Dimensioning and preparation requirements
  • Acceptable tolerances
  • Mechanised and robotic welding
  • Sheet metal welding design applications

  • Tensile testing and interpretation
  • Corrosion and aggressive environment testing
  • Fracture and mechanical property evaluation
  • Yield strength and tensile strength
  • Elongation and reduction of area

  • Visual inspection
  • Radiographic testing (RT)
  • Ultrasonic testing (UT)
  • Magnetic particle testing (MT)
  • Liquid penetrant testing (PT)

Course Features

  • Updated and Interactive Content
  • Hypothetical Examples and Case Studies
  • Pre- and Post-assessments to Measure Impact
  • Verified Certificate with a QR Verification Code